PRODUCTS
Roof Trapeze Production Line | Cemax Engineering
Trapezoidal corrugated sheet metal is a building material usually made of metals such as steel or aluminum. This sheet refers to a profile with trapezoidal raised grooves or ridges on it. These trapezoidal grooves increase the strength of the sheet while also providing water drainage, durability and stability.
The most common use of trapezoidal corrugated sheet is roofing. The trapezoidal profile prevents water from easily running off and accumulating, thus increasing the roof’s water resistance and resistance to rotting. In addition, the trapezoidal grooves increase the strength of the sheet, making it more resistant to wind and other external influences.
Roof Trapeze Production Line
PRODUCTION LINE CODE: CMX-TRP1-PLUS
MACHINE TAPE OPENING UNIT | |
*Capacity | : 10,000kg |
*Max. Width | : 1300mm |
*Roll Diameter | : 1200mm |
*Inner Diameter of the Roll | : Adjustable between 500mm and 610mm. |
*Clamping System | : Hydraulic |
*Loading System | : Hydraulic |
*Carriage Transport System | : Hydraulic |
*Motor Power | : 7,5kw |
*Hydraulic Unit Motor Power | : 3kw |
ROLL FORMING | |
*Number of Stations | : 20 stations |
*Shaft Diameter | : 90mm |
*Motion Transmission Mechanism | : Chain gear |
*Rollers | : Heat treated. Hardness at 50-52HRC |
*Sheet Thickness | : Can be produced from galvanized and painted sheet within the range of 0.25 – 1.0 mm. |
*Motor Power | : 11+11 = 22 kw |
METAL CUTTING UNIT | |
*Motion Mechanism | : Servo motor driven flying shear |
*Cutting System | : Hydraulic |
*Cut To Length Knife | : Made of 2379 Tool Steel. Hardness at 58-60HRC |
*Hydraulic Unit Motor Power | : 5,5 kw |
*Conveyor Motor Power | : 2,2 kw |
*Servo Motor Power | : 7,5 kw Reducer |
DOCKING UNIT | |
*Product Size | : Can produce 12 meters long trapeze. Chassis part is produced modularly in 4 meter lengths. |
*Product Release Stand | : There will be covers working up and down with a reducer motor. |
*Positioning | : It is made with pneumatic piston. The product that falls down leans the product with the piston up to the resting nozzle. |
*Crane Side Advance Tool | : Cut to length and completed products are brought under the crane. After the pallet is unloaded, it is taken to its place. |
*Fast Advancing System | : The wheels that will not damage the product are opened and closed pneumatically. When the product arrives, it closes and starts to rotate. It opens when the product comes off the wheels. Waits for the next product. |
*Fast Forward Motor Power | : 0.55kw |
*Product Release Stand Motor Power | : 2,2kw |
*Crane Side Advance Tool | : 2,2 kw |
AUTOMATION | |
*Servo Hardware | : Omron branded |
*Engine Equipment | : Omron branded. |
*Switchgear | : Siemens, Moller Branded. |
PRODUCTION SPEED | |
*Production Speed Maximum | : 30 meters/minute |
*Production Speed Minimum | : 10 meters/minute |